Fly Ash Brick Making Plant

Technical Details
Jayem has produced the most versatile plant for the manufacture of Fly-ash bricks/pavers/files/blocks made out of fly ash as the main constituent in combination with sand, lime and gypsum. bricks can also be produced out of fly-ash and cement mix or sand lime or sand cement.

The process consists of mixing and grinding the materials in the pan mixer. With the addition of batching equipment the material can be mixed with in the required proportions by weight to have uniform quality most economically. The mixed and ground materials are conveyed on the belt conveyor to the Jayem Brick Making Machine from where the hydraulically compressed bricks are continuously produced and taken to the curing site on pallets by the pallet trucks/conveyors, where, bricks are cured by water spray or steam cured for early strength.

The main machines of the system are Pan Mixer, Belt Conveyor, Brick Machine, Palet Trucks along with the wooden pallets.

Pan Mixer... Model PM 500

• Jayem pan mixer is specially designed for thorough mixing of the fly ash ingredients with the grinding of the lime, gypsum and other course and granular materials in the powder form
• Power is transmitted from the electric motor to the pan mixer through the heavy duty worm reduction gear box provided below the pan mixer
• hard wearing linear plates are bolted and can be changed when required
• Easy bottom unloading mechanism
• heavy cast iron rollers revolving on bearings with metal seals, are provided to grind the material to the desired shape and size
• Changeable Mixing and discharge blades are of special alloy steel with hard faced tips
• The pan mixer has a capacity of 500 kgs per batch and powered by 15 H.P. 3 electric motor.